名稱:河(he)南省永豐模具有(you)限公司
聯系人:趙經理
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系統(tong)(tong)(tong)功(gong)能結構主要由:澆注(zhu)系(xi)統(tong)(tong)(tong)、調溫系(xi)統(tong)(tong)(tong)、成型(xing)零件系(xi)統(tong)(tong)(tong)、排氣(qi)系(xi)統(tong)(tong)(tong)、導向系(xi)統(tong)(tong)(tong)、頂(ding)出系(xi)統(tong)(tong)(tong)等六大系(xi)統(tong)(tong)(tong)組(zu)成,其中(zhong)澆注(zhu)系(xi)統(tong)(tong)(tong)和(he)(he)成型(xing)零件是與塑料(liao)直(zhi)接接觸部(bu)(bu)分,并隨塑料(liao)和(he)(he)制品而變化(hua),是塑模中(zhong)復雜,變化(hua)大,要求(qiu)加(jia)工光(guang)潔(jie)度(du)和(he)(he)精度(du)高(gao)的部(bu)(bu)分。
1、澆注系(xi)統:
澆注(zhu)系(xi)統(tong)是指塑(su)料從射(she)嘴進(jin)入型腔前的流道部分,包括主流道、冷(leng)料穴、分流道和澆口等。
2、成(cheng)型零件系統:
成(cheng)(cheng)(cheng)(cheng)型零(ling)件(jian)(jian)系統是指構(gou)成(cheng)(cheng)(cheng)(cheng)制品形狀的各種零(ling)件(jian)(jian)組(zu)合(he)(he),包(bao)括動模(mo)(mo)、定模(mo)(mo)和型腔(凹模(mo)(mo))、型芯(xin)(凸模(mo)(mo))、成(cheng)(cheng)(cheng)(cheng)型桿等組(zu)成(cheng)(cheng)(cheng)(cheng)。型芯(xin)形成(cheng)(cheng)(cheng)(cheng)制品的內表(biao)面,型腔(凹模(mo)(mo))形成(cheng)(cheng)(cheng)(cheng)制品的外(wai)表(biao)面形狀。合(he)(he)模(mo)(mo)后型芯(xin)和型腔便構(gou)成(cheng)(cheng)(cheng)(cheng)了模(mo)(mo)具的型腔。按工(gong)藝和制造(zao)要(yao)求,有(you)時型芯(xin)和凹模(mo)(mo)由若干拼(pin)塊組(zu)合(he)(he)而成(cheng)(cheng)(cheng)(cheng),有(you)時做成(cheng)(cheng)(cheng)(cheng)整體,僅(jin)在易損壞、難(nan)加工(gong)的部位采用(yong)鑲件(jian)(jian)。
3、調溫系統:
調溫(wen)(wen)系(xi)統是(shi)為(wei)了滿足(zu)注(zhu)射工藝對模(mo)(mo)(mo)具(ju)溫(wen)(wen)度的要求,需要有調溫(wen)(wen)系(xi)統對模(mo)(mo)(mo)具(ju)的溫(wen)(wen)度進行調節。對于熱(re)塑性塑料用(yong)(yong)注(zhu)塑模(mo)(mo)(mo),主要是(shi)設計冷卻(que)(que)(que)系(xi)統使模(mo)(mo)(mo)具(ju)冷卻(que)(que)(que)(也可(ke)對模(mo)(mo)(mo)具(ju)進行加(jia)熱(re))。模(mo)(mo)(mo)具(ju)冷卻(que)(que)(que)的常用(yong)(yong)辦(ban)法是(shi)在模(mo)(mo)(mo)具(ju)內開設冷卻(que)(que)(que)水通道(dao),利用(yong)(yong)循環流(liu)動的冷卻(que)(que)(que)水帶走模(mo)(mo)(mo)具(ju)的熱(re)量(liang);模(mo)(mo)(mo)具(ju)的加(jia)熱(re)除可(ke)利用(yong)(yong)冷卻(que)(que)(que)水通熱(re)水或熱(re)油外,還(huan)可(ke)在模(mo)(mo)(mo)具(ju)內部和周圍安裝(zhuang)電加(jia)熱(re)元件。
4、排(pai)氣系統:
排(pai)氣(qi)(qi)(qi)(qi)(qi)(qi)系(xi)統(tong)是為了將注射成型過程中型腔內的空(kong)氣(qi)(qi)(qi)(qi)(qi)(qi)及塑膠(jiao)融化所產生的氣(qi)(qi)(qi)(qi)(qi)(qi)體(ti)排(pai)除(chu)到模具(ju)外(wai)而設立,排(pai)氣(qi)(qi)(qi)(qi)(qi)(qi)不(bu)暢時制品表面會形(xing)成氣(qi)(qi)(qi)(qi)(qi)(qi)痕(氣(qi)(qi)(qi)(qi)(qi)(qi)紋)、燒(shao)焦(jiao)等(deng)不(bu)良;塑膠(jiao)模具(ju)的排(pai)氣(qi)(qi)(qi)(qi)(qi)(qi)系(xi)統(tong)通(tong)常(chang)是在模具(ju)中開設的一種(zhong)槽形(xing)出(chu)氣(qi)(qi)(qi)(qi)(qi)(qi)口(kou),用以排(pai)出(chu)原有型腔空(kong)氣(qi)(qi)(qi)(qi)(qi)(qi)的及熔料(liao)帶入的氣(qi)(qi)(qi)(qi)(qi)(qi)體(ti)。
熔料注入型腔時,原存(cun)于型腔內的(de)空氣(qi)以及由熔體帶(dai)入的(de)氣(qi)體必須在料流的(de)盡(jin)頭通(tong)過排(pai)氣(qi)口(kou)向模外排(pai)出,否則將會使制(zhi)品帶(dai)有氣(qi)孔、接不(bu)(bu)良、充模不(bu)(bu)滿,甚(shen)至積存(cun)空氣(qi)因受壓縮產生高溫而將制(zhi)品燒傷。一般(ban)情況下,排(pai)氣(qi)孔既可(ke)設(she)在型腔內熔料流動(dong)的(de)盡(jin)頭,也可(ke)設(she)在塑模的(de)分型面(mian)上(shang)。
后者是在凹模一側開設深0.03-0.2mm,寬(kuan)1.5-6mm的(de)(de)淺槽。注射(she)中,排氣(qi)孔(kong)不(bu)會有很多熔(rong)料滲出(chu),因為熔(rong)料會在該處(chu)冷卻固化將(jiang)通道堵死。排氣(qi)口(kou)的(de)(de)開設位置切勿對著(zhu)操作人員,以防(fang)熔(rong)料意外噴出(chu)傷人。此外,也可利用頂(ding)出(chu)桿與頂(ding)出(chu)孔(kong)的(de)(de)配(pei)合間隙,頂(ding)塊和脫模板與型芯的(de)(de)配(pei)合間隙等來(lai)排氣(qi)。
5、導向系統:
導向系統是為了確保動模和定模在(zai)(zai)(zai)合(he)模時能準確對中(zhong)而設立,在(zai)(zai)(zai)模具中(zhong)必(bi)須設置(zhi)導向部件。在(zai)(zai)(zai)注塑模中(zhong)通(tong)常采用四組導柱與(yu)導套(tao)來組成導向部件,有時還(huan)需在(zai)(zai)(zai)動模和定模上分別設置(zhi)互相(xiang)吻合(he)的內、外錐面來輔(fu)助定位。
6、頂(ding)出系統:
頂(ding)(ding)(ding)出(chu)系統一(yi)般包括:頂(ding)(ding)(ding)針、前后頂(ding)(ding)(ding)針板、頂(ding)(ding)(ding)針導桿、頂(ding)(ding)(ding)針復位(wei)彈簧、頂(ding)(ding)(ding)針板鎖(suo)緊(jin)螺絲(si)等(deng)幾部(bu)分組(zu)成(cheng)。當產(chan)品在(zai)模具內成(cheng)型冷卻后,模具前后模分離打開,由(you)推(tui)出(chu)機構--頂(ding)(ding)(ding)針在(zai)注塑機的(de)頂(ding)(ding)(ding)桿推(tui)動下將(jiang)塑料(liao)制品及其在(zai)流道內的(de)凝料(liao)推(tui)出(chu)或(huo)拉出(chu)模具開腔(qiang)和流道位(wei)置(zhi),以(yi)便進(jin)行下一(yi)個注塑成(cheng)型工作循環。