塑膠模具廠家如何提高生產效率和塑膠模具技術

　　近年來(lai)，隨著我(wo)國(guo)(guo)工業(ye)高(gao)速(su)發(fa)(fa)展(zhan)較(jiao)大地帶動了(le)塑(su)(su)膠模具(ju)(ju)行業(ye)。目前，國(guo)(guo)內塑(su)(su)膠模具(ju)(ju)廠家由于(yu)技改投入大、起點高(gao)，正在向(xiang)規(gui)模化、高(gao)水平方(fang)向(xiang)發(fa)(fa)展(zhan)，而民營(ying)塑(su)(su)膠模具(ju)(ju)廠家則異軍突(tu)起，發(fa)(fa)展(zhan)迅猛。

　　塑膠(jiao)模具制造廠家(jia)是(shi)典型的單件生產制造廠家(jia)，每套(tao)塑膠(jiao)模具都要進行創造性的設計、數控編程、生產準備、機(ji)械加工、裝配及試沖，增加了廠家(jia)生產管理的復雜(za)性和(he)難度(du)。

　　如何(he)提高生(sheng)產(chan)效率(lv)、縮短開發(fa)周期、提高塑(su)膠(jiao)模(mo)具(ju)技術水平(ping)、降(jiang)低(di)生(sheng)產(chan)成本一直(zhi)是塑(su)膠(jiao)模(mo)具(ju)廠家面臨的難題。

　　一、全(quan)過程實施(shi)并行工程

　　全過(guo)程(cheng)(cheng)實施并行(xing)工程(cheng)(cheng)是(shi)縮短塑膠模(mo)具開發周期非(fei)常有效的途徑之一。所(suo)謂并行(xing)工程(cheng)(cheng)就是(shi)塑膠模(mo)具開發過(guo)程(cheng)(cheng)中的各工序、各環節都要同步、并行(xing)、交叉進(jin)行(xing)，盡量避免(mian)串行(xing)。

　　二、標(biao)準化(hua)設計與制造

　　塑(su)(su)膠(jiao)(jiao)(jiao)模(mo)(mo)具(ju)(ju)(ju)設(she)計標(biao)準化(hua)首(shou)先(xian)要建立塑(su)(su)膠(jiao)(jiao)(jiao)模(mo)(mo)具(ju)(ju)(ju)設(she)計標(biao)準數(shu)據庫(ku)，包括單獨(du)零件(jian)的標(biao)準零件(jian)、含有(you)裝配結(jie)構(gou)(gou)的標(biao)準部件(jian)、模(mo)(mo)架結(jie)構(gou)(gou)數(shu)據庫(ku)及(ji)典(dian)型(xing)塑(su)(su)膠(jiao)(jiao)(jiao)模(mo)(mo)具(ju)(ju)(ju)結(jie)構(gou)(gou)數(shu)據庫(ku)，供(gong)技術人(ren)員設(she)計塑(su)(su)膠(jiao)(jiao)(jiao)模(mo)(mo)具(ju)(ju)(ju)時(shi)調(diao)用(yong)拷貝，提高設(she)計效率(lv)和塑(su)(su)膠(jiao)(jiao)(jiao)模(mo)(mo)具(ju)(ju)(ju)標(biao)準件(jian)使用(yong)率(lv)，實現塑(su)(su)膠(jiao)(jiao)(jiao)模(mo)(mo)具(ju)(ju)(ju)結(jie)構(gou)(gou)的規范化(hua)、系列化(hua)和標(biao)準化(hua)，使得塑(su)(su)膠(jiao)(jiao)(jiao)模(mo)(mo)具(ju)(ju)(ju)標(biao)準化(hua)程(cheng)度達70%以上。

　　三、精細化(hua)加(jia)工一次到位(wei)

　　精(jing)細化加(jia)工(gong)(gong)(gong)(gong)(gong)的(de)(de)目的(de)(de)是大大減少(shao)鉗(qian)工(gong)(gong)(gong)(gong)(gong)研(yan)修，一次工(gong)(gong)(gong)(gong)(gong)到位(wei).降低反復加(jia)工(gong)(gong)(gong)(gong)(gong)、后(hou)序(xu)彌補、人工(gong)(gong)(gong)(gong)(gong)修整及模質量(liang)對(dui)鉗(qian)工(gong)(gong)(gong)(gong)(gong)技藝的(de)(de)依賴(lai)等。如上下模刃(ren)口間隙直(zhi)加(jia)工(gong)(gong)(gong)(gong)(gong)到位(wei)，不(bu)用(yong)鉗(qian)工(gong)(gong)(gong)(gong)(gong)開間隙；沖孔凸/凹模直(zhi)接裝無需調試：拉延模型面的(de)(de)高(gao)光順性無接刀(dao)痕跡，減少(shao)研(yan)合：內覆蓋(gai)件拉延模不(bu)用(yong)去刀(dao)痕，不(bu)推磨(mo)；凹圓(yuan)角過切加(jia)工(gong)(gong)(gong)(gong)(gong)，不(bu)用(yong)清根等。通過精(jing)細化加(jia)工(gong)(gong)(gong)(gong)(gong)和(he)采用(yong)高(gao)水平的(de)(de)標準件，再使零件的(de)(de)加(jia)工(gong)(gong)(gong)(gong)(gong)基準和(he)裝配基準一致，實現鉗(qian)工(gong)(gong)(gong)(gong)(gong)制造的(de)(de)只裝不(bu)配少(shao)修，即所謂的(de)(de)“直(zhi)接裝配法(fa)”，是現代塑膠模具(ju)生(sheng)產的(de)(de)管理(li)方(fang)向(xiang)。